How to reduce fuel consumption in a sawdust dryer
In today's society, energy conservation and emission reduction are advocated. As a manufacturer that has been engaged in the production and manufacturing of drying equipment for many years, we are also continuously striving to produce drying equipment with more energy-saving and environmental protection advantages. The reduction in equipment usage costs benefits our users. Today we will share with you how to reduce the fuel cost of small sawdust dryers
There are several types of fuels used in wood chip dryers: 1. using dried wood chips to burn wood chips, 2. burning wood chips, 3. burning waste boards, and 4. using biomass particles. These fuels are arranged in order of price. Biomass particles - dried wood chips - wood chips - waste boards, with low moisture content and high density. The combustion equipment is designed to be easy and stable, but due to their deep processing raw materials, they are expensive. On average, the cost per ton of particles is about 50 yuan higher than that of sawdust powder. Particles of equal weight have the same ignition value as the powder. Our company's developed sawdust combustion machine has a higher level of automation and a more stable combustion state than the particle combustion furnace, which can provide a stable and safe heat source for the sawdust dryer. It is currently the most stable solution with high automation level and drying machine operation efficiency. The shape of wood chips is uniform and more suitable for combustion, but the moisture content of wood chips is difficult to ensure uniformity, which can lead to unstable furnace output and easily affect drying quality during the combustion process. Currently, there are requirements for the moisture content of wood chips, which are lower than 35%. Chips with a moisture content higher than 35% are too high, have low heat generation, and the combustion condition of the furnace is not good or even unable to burn. In addition to having the same problem as chipping, there is also a problem with filling the board into the furnace due to different shapes and specifications. It can almost only be manually filled, which affects the stability of furnace combustion and reduces drying efficiency. During the production process, different fuels can affect the quality of wood chip drying, ultimately affecting product quality. Even high moisture fuels can cause excessive energy waste due to insufficient combustion and frequent opening and closing of furnace doors. Based on the cost of fuel acquisition, a reasonable selection of heat source fuel for the dryer is an important basis for the design of the drying system. Please consult our company's technical department. 024-2156749024-24156920
In addition to the importance of fuel quality, the structure and internal layout of the sawdust dryer also play a key role in reducing fuel consumption.
The quantity of dried wood chips is also crucial. In use, the amount of wood chips used is relatively treated according to the correct amount. The higher the heat consumed during the drying process, the greater the fuel usage. The lower the water content, the lower the heat consumed during the drying process, and the smaller the fuel usage.
Then there is the issue of the form and structure of the sawdust dryer. Currently, there are both 3-cylinder and single-cylinder types, and their processing capacity and fuel consumption vary, so special attention needs to be paid. Pay attention to the type of dryer selected in the selection.
Finally, when drying wood chips and selecting the size and model of the equipment, it is important to note that the larger the size of the wood chip dryer, the better the overall drying effect of the equipment. Drying the same amount of wood chips requires relatively low fuel consumption. In this way, we need to pay attention to the relationship between the size of the cylinder and the amount of dried wood chips during use, in order to calculate the benefits and save fuel consumption.
Wood chip drying is a high energy consumption industrial production, and adopting effective methods to reduce fuel consumption can effectively reduce the amount of fuel used in production, reducing overall usage to low energy consumption.